Journal of Health and Safety at Work

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Introduction: Exposure to respirable fraction of cement dust and its crystalline silica content is the most important occupational risk factor in cement industries requiring more evaluation and monitoring. This study aimed to assess exposure to crystalline silica and cement dust among workers of a cement industry in Saveh city, Iran.

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Material and Method: In this cross-sectional study, 62 samples of respirable dust were collected from breathing zone of the workers in different sections of factory. Determination of respirable fraction of cement dust concentrations carried out using gravimetric method according to the NIOSH method no. 0600. Visible absorption spectrophotometry was used according to the NIOSH method no. 7601 to determine crystalline silica content of respirable dust samples.

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Result: The highest exposure concentrations to respirable fraction of cement dust was observed in the Raw Mill and Cement Mill, and the lowest exposure in Administrative Department and Kiln the range of workers exposure in the production sites were 1.77 to 18.89 mg/m3. The range of workers exposure to the crystalline silica in the production sites was 0.011 to 0.104 mg/m3. The highest and lowest mean of exposures was observed in the raw Mill and cement mill respectively. Occupational exposure to the crystalline silica in 57% of site samples exceeded adjusted TLV recommended by NIOSH and Iranian of Occupational Health Technical Committee (0.05 mg/m3). The average of free SiO2 fraction in whole site samples was 1.17% varying from 0.49% in the cement Mill to 1.53% and 1.7% in crusher and Kiln sections, respectively

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Conclusion: Levels of exposure to cement respirable dust in all productive sections were significantly higher than the adjusted TLV. However, in administrative and control departments it was lower than the TLV level. Regarding crystalline silica, levels of exposure only in “Raw mill” and “kiln” were significantly higher than the adjusted TLV. Highest exposure concentrations to respirable fraction of cement dust recorded in Raw Mill and cement mill, and exposure to crystalline silica in raw Mill, Crusher and kiln, Therefore, preventive measures should primarily be targeted at these units.

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Introduction: A wood-wool cement panel (WWCP) is wood wool combined with Portland cement mortar. This environmentally friendly acoustic material can be used as a thermal insulator and fire-resistance material with desired mechanical properties. This study aimed to determine the mechanism by which WWCP absorbs sound and the effect of production and application parameters on absorption
Material and Methods: The samples were prepared from poplar wood wool and white Portland cement as a binder in two Cement Fiber Ratios (CFR), namely 2:0.7 and 2:0.95, with bulk densities of 400, 500, and 600 Kg/m3 and thicknesses of 2 and 4 cm. Three layers of backing: air, polyurethane foam, and glass wool were examined separately. Acoustic absorption coefficient was measured using an impedance tube based on ISO 10534-2.
Results: The highest increase in the average absorption coefficient due to the increase in thickness was observed for the sample with a density of 400 kg/m3 and CFR = 2: 0.95, equal to 0.3. Increasing the bulk density to 500 kg/m3 for most samples and in the high-frequency range led to rising absorption efficiency. The optimal backing effect was due to the placement of 4 cm of polyurethane foam behind the sample, which in both thicknesses led to an absorption peak with an absorption coefficient higher than 0.95 at frequencies between 400 and 500 Hz. Selected samples showed that painting WWCPs led to a limited drop in absorption coefficients at high frequencies, comparing the before and after painting results with oil-based paints.
Conclusion: Tuning the absorption frequencies of these absorbers can be achieved by altering factors such as the thickness or density. It has been demonstrated that the effects of thickness and bulk density on the sound absorption of WWCP are related to each other. Concerning the CFR values, increasing the density did not significantly affect absorption in the two frequency ranges.